Email Us:  sales@industrialgrinding.com    |    Ph: 937.277.6579
Industrial Grinding Inc. | "Progress Through Precision"
CapabilitiesCylindrical Grinding ServicesVertical Grinding ServicesSurface & Blanchard Grinding
Services
Metallizing Services
PortfoliosMachine Breakdown RepairMachine Center Repair/
Rebuild
Compressor Wheel & Turbine
Components
Fineblanking Pistons &
Cylinders
Shear & Cutting BladesMetallizing: Ceramic CoatingDie PlatesMetallizing: Grip & Feed RollsShaft, Spindle & Roll RepairStock Plates

Metallizing Services

Metallizing ServicesAt our fully equipped metallizing plant, we offer general-purpose repair as well as maintenance services to customers in any industry with a moving part. Some of these industries include aerospace, automotive, chemical, electrical, mining, printing, food manufacturing and processing, and machine rebuild. Industrial Grinding enhances heat and wear resistance of machine parts with both plasma arc and low-heat thermal flame spraying.

We use a wide range of wire and powder coatings, including 300/400 series stainless, nickel, chromium carbides, and non-ferrous materials for distinct metallizing applications. Our complete line of metallizing machines includes plasma systems, powder spray units, and a blaster unit. These thermal and plasma spraying units enable us to repair worn and damaged diameters on shafts, pistons, gears and rolls. We also repair mold plates, large pipe fittings, lathe beds, and other flat surfaces. Often, repairs made with plasma and thermal spray make a part better than when it was new.

Metallizing ServicesOur staff is experienced in metallizing components up to 150" in length, 50" in width, and 6' in height. Industrial Grinding also handles cylindrical parts with diameters up to 40". Through R&D and experimentation, we continuously improve our capabilities to meet your specific requirements. Custom machine parts can also be serviced through our secondary processes such as rough grinding, spraying, and finish grinding.

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Examples of our Work

Specifications

Metallizing Processes Low-Heat Thermal Flame Spraying
Plasma Arc Spraying (PSP)
Metallizing Materials Oxide Ceramics
300 Series Stainless
400 Series Stainless
Low and High Carbon
One-step Coatings
Nickel
Iron
Cobalt
Nickel-Chromium Alloys with Vacuum furnace fusing
Tungsten Carbides
Chromium Carbides
Non-Ferrous:
Aluminum
Bronzes
Copper
Babbit
Zinc
Substrate Materials for Metallizing Oxide Ceramics
Metallizing Characteristics/Benefits Low Heat
General Purpose Repair
Increase Corrosion Protection
Improve Heat and Wear Resistance
Metallizing Equipment 9MB Metco Plasma System
3MB-II Plasma Gun
Metco Heavy Duty Gun- 3K Electric
Powder Spray Unit
Blaster Unit 36"and 40"
Industry Focus Defense
Oil and Gas
Solar Product Manufacturing
Aerospace
Automotive/Truck/Transportation
Electrical
Biomedical
Communications
Electronic Components
Medical
Marine
Military
Mining
Petrochem
Semiconductor Equipment
Agricultural
Architectural
Construction
Chemical
Intended Applications for Metallized Products Ceramic Products
Reduce Wear on Metal Parts
Bearing Diameters
Seal Diameters
Roller Repair
Shaft and Piston Repair
Increased durability
Maximum Part Diameter you can Metallize 40"
Maximum Part Length 150"
Maximum Part Width 50"
Maximum Part Height 6'
Maximum Coating Thickness 0.250" for 300/400 Series Steels
0.025" for Ceramics
0.035" for Molybdenum
Minimum Coating Thickness 0.040" for 300/400 Series Steels
0.012" per size for Ceramics
0.010" for Molybdenum
Maximum Part Weight/Maximum Lifting Capacity 5000 lbs
Production Volume Prototype
Varies- depends on part and/or application
Testing Capabilities Experimental work
R & D
Prototype
Lead Times Available 1-2 day
Same day turnaround if needed
Secondary Services Offered Undercut
Rough Grinding
Spray
Finish Grinding
Industry Standards ISO 9001:2000
Locations Onsite

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Industrial Grinding Inc. | "Progress Through Precision"